Building the VW bus bed bumper boxThe bumper was designed, obviously, to be attached to the front of a VW Beetle. I did not have one of those. So I built little feet, and lag-bolted the bumper to them.
I’m missing a few photos here, but I'll try to explain things. I built a little half-moon shaped box with the same curve as the bumper (I traced it on the plywood), then measured to attach a thin piece of plywood to the front. Lots of screws tacked it in place, more or less.
2-1/2 year-old for scale.
I really wasn’t sure it would work, and it only sort of did; it started to bow a little strangely, but I decided I could fix it later (or just live with it). In retrospect even thinner plywood would have been better. But way good enough.
You can also see how I solved the “how do I attach the top of the bus bed side panel” question: little U-shaped bolt dealies. Uncannily they fit around the metal bunk bed posts perfectly; I just used a scrap 2x3 end to space the panel out a bit.
I figured it was as good a time as any to attach the plywood onto the side frames, which on one side was just a matter of screwing it into the 2x3s.
The "bumper box" was also now a place to stack tools. For better or worse.
On the other side, I needed doors. I built those using my now-standard double-drilling technique as well.
Then I cut plywood to fit the doors, and hung them with simple hardware store hinges.
On to The VW Bus Bed Part 4
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